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In this video, Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. The sensor is located at the top of the transmission just above the flywheel ring gear. It sends a signal to the ECU via an uncolored wire (T55/49) and then to the tachometer in the instrument cluster.
1. Engine Speed Sensor
The grey wire is situated on the edge of transmission, above the flywheel ring. This sensor sends a signal via the grey wire to pin T55/49. The ECU uses this information to regulate the amount of fuel and boost. It also sends a signal to the G5 tachometer in the instrument cluster.
The sensor is used as a reference for comparing with the G40 Camshaft Position Sensor. The ecu has to know when the crankshaft has reached TDC, and the location of the camshaft to trigger the spark and injectors.
If this sensor fails to function, the ECU will display a P00160 error code. This indicates that the Crank Shaft is out of alignment with the Intake Camshaft. It could also indicate a chain stretch or a jumped chain link in the upper chain of timing. The code won't appear without the additional information supplied by other sensors (G4 or G40).
Testing is a bit tricky because there are two connector pins and they perform different functions but the best method to test it is to measure the resistance between the sensor and the ECU. When the sensor is operational, it should be reading about 1000 ohms. If you're having issues with this sensor, look for signs of coolant or oil in the connector bay.
2. Injectors
Yesterday, when i was accelerating to the fullest speed from highway paytoll i had a big cut in power like the engine is running out of gas or the injectors are not firing anymore. This morning i pull out the spark plugs, three were drenched with gazoline the fourth one was dry. When I crank the engine with no sparks, I put a piece of tissue on the top of each of the injector holes and the 3 drenched with gazoline jump out but the 4th one stays shut. I tried to test the ground connections of ECU pins 14,30, and 48/55. I got 0ohm. I'm assuming the issue is elsewhere.
I also tried to reset the PID with no success. The car will start when the G28 is disconnected, but it runs fine with the G28 plugged in. However the intermittent misfire issue still occurs at higher RPM. The coolant sensor (G62) even when it is unplugged, shows an ice temperature of -49c. I also noticed that the oil gauge in the cockpit shows 2 bar while the actual pressure is zero.
I'm not sure what to do. I feel like i've pretty much eliminated everything else. I'm afraid i may have missed something. If anyone has any ideas please let me know! TIA!
3. Fuel Pump
The fuel pump on the g28 is activated by a signal sent by the RPM sensor. The GM-style transmitter is identical to the G4 and they both work in the 80 100, 200, UrS and RS2 cars which is why you can easily locate one at a junkyard or from a parts store. Test them out - put your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector's end up) and 2 (2nd from the left on the black end of the connector). They should be infinite Ohms.
4. ECU
Our 20vt turbo (3B, AAN, ABY and ADU) engines have an ECU that has to be aware of the speed and position of the crankshaft to make decisions about timing of the fuel injectors, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If you are experiencing issues with either of these sensors, the diagnostic scanner will show codes that could cause an engine shut down.
A damaged G28 sensor could result in an inaccurate speed counter for your gearbox, a gearbox that shifts faster than normal, and/or a misfire in the gear. If you have any of these issues, it is likely your sensor is going bad and requires replacement audi a4 Key. They are cheap and easy-to-find especially in the case of an Bosch sensor like ours. Alternatively, GM's version of this part is an excellent choice.
5. Tachometer
A faulty engine speed sensor could be a cause for many issues in your vehicle. It is a crucial part of the audi car key case's transmission because it communicates to the ECU about how fast or slow the vehicle's crankshaft is turning. This sensor could cause the transmission to malfunction and other components in the car to be affected.
The G5 engine speed sensor is situated on the edge of the transmission, above the flywheel ring gear and sends a signal directly to the ECU at pin T55/49 through an uncolored wire. The ECU then uses and processes this signal to regulate fuel, timig, and boost as well as transmitting it to the G5 tachometer in the instrument cluster. You can test the sensor for any failure by checking the continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. You should observe approximately 1000 ohms of resistance between those two pins. This is a standard component across the audi a4 key replacement 80 100 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU. Good parts could be found in wrecking yards.
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